Automation Cable Glands

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YDT -
Manufacturer

Safeguarding Efficiency With YDT's Cable Protection

Core value positioning: Our company provides precision connection, sealing, and protection solutions for the stable, efficient, and safe operation of equipment "nerves and blood vessels" (cables, trachea/liquid tubes) in the entire lifecycle of the automation industry, helping to improve equipment OEE (overall equipment efficiency), reduce downtime risks, and maintenance costs.

1、 Core pain points in the automation industry and our solutions:

1. High reliability connection and sealing (dustproof, waterproof, oil proof):

Pain points: Automated equipment often operates in environments with high levels of dust (machining, packaging), humidity (cleaning stations), and oil pollution (machine tools, assembly lines). The invasion of pollutants can lead to abnormal sensor signals, electrical short circuits, and poor contact.

Our solution:

Precision sealed connectors: Provide metal (stainless steel, brass) and engineering plastic (PA66, PP) cable connectors with high protection levels (IP65, IP68, IP68). Ensure reliable sealing of key electrical interfaces such as controllers, drivers, servo motors, IO modules, sensors (optoelectronics, proximity, visual cameras), and operation panels.

Anti pollution materials: Nylon joints are resistant to oil stains and cleaning agents; Metal joints provide stronger sealing and electromagnetic shielding.

Application: Robot base/joint, machine tool electrical cabinet, conveyor line control box, on-site operation station, AGV charging interface, food/pharmaceutical equipment cleaning area.

2. Cable protection for flexible moving parts (anti bending, anti torsion, anti wear):

Pain points: Cables/air tubes on moving parts such as industrial robots, truss manipulators, and slide table modules are prone to fatigue fracture and skin wear due to continuous bending, twisting, stretching, and friction.

Our solution:

High flexibility, long-life corrugated pipe: Provides PUR (polyurethane), specially modified PA, PP and other high flexibility, repeated bending resistance (>one million times), wear resistance, and oil resistance corrugated pipes, providing the best protection for dynamic wiring harnesses.

Special corrugated pipe joint: Provide straight, right angle, tee, split type, waterproof type joints that match the corrugated pipe, ensuring smooth and secure connection between the corrugated pipe and equipment ports and cable trays, and eliminating stress points.

Robot specific solution: Provide specialized corrugated pipes and fixing solutions with smaller bending radius and higher torsional stiffness for high dynamic areas such as the 3rd axis (wrist) and 6th axis (flange) of the robot.

Application: Industrial robot body wiring harness (especially J3, J6 axis), SCARA robot, Cartesian robot, linear module, suspended conveyor chain, drag chain (internal wiring harness grouping protection).

3. Vibration and stress relief:

Pain points: Motor start stop, mechanical shock, continuous vibration generated by equipment operation, resulting in loose terminals, cable breakage, and loose joints.

Our solution:

Durable locking structure: The joint adopts metal locking nuts, anti loosening tooth design, and double sealing rings to ensure connection stability and sealing under vibration environment.

Armor joint impact resistance: In areas prone to external impact (such as AGV surroundings and ground equipment interfaces), explosion-proof armor joints provide super strong mechanical protection.

Bellows buffer vibration reduction: Bellows absorb vibration energy and reduce stress transmitted to cables and connection points.

Applications: Sensor/actuator connections on vibration equipment (stamping machines, vibration discs), charging/communication interfaces for mobile devices (AGVs, RGVs), and joint connections for heavy-duty robotic arms.

4. Electromagnetic compatibility (EMC) guarantee:

Pain points: Servo drives, frequency converters, and high-frequency communication equipment generate electromagnetic interference, which affects the stability of sensitive sensors (encoders, analog signals) and communication bus signals.

Our solution:

Metal joint/armor joint shielding: Metal joints and explosion-proof armor joints provide 360 ° electromagnetic shielding (EMI/RFI), effectively preventing interference from entering/escaping the equipment casing and ensuring signal purity.

Application: Servo motor power/encoder interface, inverter inlet and outlet, industrial Ethernet switch/gateway, precision measurement equipment connection.

5. Safety protection in hazardous areas (explosion prevention, fire prevention):

Pain points: There is a risk of explosion in the spraying workshop, dust environment (flour, aluminum powder, plastic powder), and chemical treatment area; Fire prevention is required in high-temperature areas.

Our solution:

Explosion proof armored joint: We provide explosion-proof armored joints certified by ATEX, IECEx, and meet the requirements of Zone 1/21 and Zone 2/22 hazardous areas, achieving explosion-proof (Exd) or increased safety (Exe) protection and intrinsic safety.

Flame retardant materials: Nylon joints and corrugated pipes meet the UL94 V-0/V-2 flame retardant rating, reducing the risk of fire.

Applications: Spray painting robots, dust environment equipment (such as crushers and dryers), chemical process equipment, lithium battery production equipment, and equipment connections in high-temperature areas.

6. Modular design and rapid maintenance:

Pain point: Automated equipment requires quick changeover and module replacement, with high requirements for the convenience and standardization of cable connections.

Our solution:

Standardized interface: Provides standardized connectors with diverse sizes and thread specifications (PG, M, G, NPT) for easy design integration and maintenance replacement.

Quick connect structure: Some connectors are designed for easy quick insertion and removal (in allowed scenarios)

Modular equipment protection: provides integrated cable/air tube protection (small corrugated tubes, joints) for replaceable modules (such as robot end tools EOAT, fixture fixtures)

Applications: quick change device interfaces, mobile device modules, workstations that require frequent maintenance/replacement.

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Safeguarding Efficiency With YDT's Cable Protection

Uncompromising Cable Protection For Automation

The core value proposition of our solution (for the automation industry):

1. Maximizing equipment operating time: Through reliable sealing, robust protection, and anti vibration design, unexpected shutdowns caused by cable/connector failures are significantly reduced, improving OEE.

2. Ensuring production quality and consistency: Stable and interference free signal transmission is the foundation of precision control (such as visual guidance and force control assembly), ensuring product quality.

3. Extend equipment lifespan and reduce TCO: Effectively protect and extend the service life of cables, connectors, and protected equipment, reduce spare parts costs and maintenance burdens.

4. Enhance equipment safety: meet electrical safety, explosion and fire prevention requirements, and protect personnel and equipment assets.

5. Support device flexibility and high speed: provide reliable cable protection solutions for high-speed and high dynamic moving parts, adapting to the development trend of modern automation equipment.

6. Simplified installation and maintenance: Standardized and modular design facilitates integration by equipment manufacturers and maintenance by end-users.

7. Adapt to diverse scenarios: from clean rooms to heavy industrial environments, from standard applications to hazardous areas, provide targeted solutions.

PS: As a professional manufacturer of cable/harness connection and protection systems, our company provides a cornerstone solution for the automation industry to ensure the stable transmission of "intelligence" and "kinetic energy" of equipment. From reliable connection of precision control signals, flexible protection of high-speed motion harnesses, to safe sealing in harsh environments, our product portfolio directly addresses the core pain points of automation equipment in connection and protection. Under the wave of Industry 4.0 and intelligent manufacturing, the requirements for reliability, flexibility, and safety of equipment are constantly increasing. The value of our solutions will become increasingly prominent, and we will become a key partner for automation equipment manufacturers (OEMs) and system integrators (SIs) to enhance product competitiveness and win the market. The key to success lies in a deep understanding of the unique needs of different automation sub industries and accurately translating technological advantages into quantifiable benefits for customers.

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Robust cable glands for industrial durability.
Ingress protection up to IP68 against dust and water.

Chemical resistance to oils, solvents, and cleaning agents.
Impact-resistant materials for reliable performance.

Secure sealing and strain relief for dynamic environments.

What Makes YDT Your Ultimate